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Why is the stainless steel shell suitable for precast concrete magnetic boxes?

December 30, 2024

 

As a key tool in the production of precast concrete components, the design and material selection of precast concrete magnetic boxes directly affect work efficiency and product quality. Among them, stainless steel shells are widely used in the manufacture of precast concrete magnetic boxes due to their excellent corrosion resistance, high strength, and good protection performance. In this article, we will discuss in detail the composition and working principle of precast concrete magnetic boxes, the advantages of stainless steel shells, and why HULK Metal was chosen as a precast concrete magnetic box supplier.

 

The basic structure and working principle of precast concrete magnetic boxes

 

The precast concrete magnetic box is a tool used to fix the mold on the steel mold table. Its function depends on strong magnetic adsorption force and precise mechanical design. The following are the main components and working principles of the precast concrete magnetic box:

 

Components of precast concrete magnetic box


Magnetic core: The core part of the precast concrete magnetic box is usually made of high-performance neodymium iron boron permanent magnet material. This material is known for its excellent magnetic properties and durability, providing strong adsorption for the precast concrete magnetic box.


Stainless steel shell: The shell is used to protect the magnetic core and isolate the external environment from the influence of the magnetic core. Its high strength and corrosion resistance ensure the long-term stability of the precast concrete magnetic box.


Swing rod docking device: The swing rod device is used to control the opening and closing operation of the precast concrete magnetic box, making it easy to install and remove.


Working principle


The working principle of the precast concrete magnetic box relies on the strong adsorption force between the magnetic core and the steel mold table. This adsorption force is transmitted to the stainless steel shell through the swing rod, and further acts on the mold to achieve a stable fixation. When adjustment or disassembly is required, the operator can release the adsorption force through the swing rod, so as to complete the operation quickly.

 

Advantages of stainless steel shell in the precast concrete magnetic box

 

The stainless steel shell plays a vital role in the design of the precast concrete magnetic box, and its excellent performance characteristics bring multiple advantages to the precast concrete magnetic box.

 

Corrosion resistance

 

Stainless steel is known for its superior corrosion resistance and can effectively resist the influence of harsh environments such as humidity, acid, and alkali on the precast concrete magnetic box. In the production process of precast concrete components, the precast concrete magnetic box is often exposed to moisture and chemicals. The use of a stainless steel shell greatly reduces the risk of failure of the precast concrete magnetic box due to corrosion and significantly extends its service life.

 

High mechanical strength

 

Stainless steel material has excellent mechanical strength and can withstand impact and pressure in high-intensity working environments. In precast concrete magnetic box applications, stainless steel shells can provide solid protection to prevent damage or deformation caused by external forces.

 

Rust resistance

 

NdFeB magnets are prone to corrosion when exposed to air. The stainless steel shell provides good isolation for the magnetic core to prevent the intrusion of moisture and oxygen, thereby effectively protecting the magnetic properties of the magnetic core and ensuring the long-term stable performance of the precast concrete magnetic box.

 

Aesthetics

 

The surface of the stainless steel shell is smooth and has a high-quality and beautiful appearance. This not only improves the overall quality of the precast concrete magnetic box but also enhances the user's trust in the product.

 

The protective effect of the stainless steel shell on the magnetic core

 

As the core component of the precast concrete magnetic box, the performance of the magnetic core directly determines the adsorption effect and durability of the precast concrete magnetic box. The stainless steel shell plays an irreplaceable role in protecting the magnetic core.

 

Prevent the magnetic core from moisture

 

The stainless steel shell can effectively isolate external moisture and prevent the performance of the magnetic core from deteriorating due to moisture absorption. This is especially important when working in a humid environment.

 

Anti-oxidation effect

 

NdFeB magnetic cores are prone to oxidation when exposed to high temperature or humid environments. The stainless steel shell provides an additional barrier to effectively prevent the occurrence of oxidation reactions and protect the integrity of the magnetic core.

 

Resist mechanical damage

 

During the construction process, the precast concrete magnetic box may be subjected to mechanical impact from the outside. The high-strength design of the stainless steel shell can effectively prevent these impacts from damaging the magnetic core, thereby extending the service life of the precast concrete magnetic box.

 

The impact of the stainless steel shell on the durability of the precast concrete magnetic box

 

Extending the service life

 

The stainless steel shell significantly extends the service life of the precast concrete magnetic box with its durability. This not only reduces the user's replacement frequency, but also reduces maintenance costs, saving a lot of time and money for the company.

 

Ensure magnetic stability

 

By preventing the magnetic core from moisture, oxidation, and mechanical damage, the stainless steel shell effectively guarantees the magnetic stability of the precast concrete magnetic box. This allows the precast concrete magnetic box to maintain its original performance after long-term use.

 

Applicability of stainless steel shell in different molds


The precast concrete magnetic box with a stainless steel shell has a wide range of applicability and can meet the needs of different types of molds.

 

Steel mold

 

In steel mold applications, the precast concrete magnetic box with a stainless steel shell can be firmly adsorbed and provide a reliable fixing effect. This stability makes the steel mold less likely to move during the production process, improving work efficiency.

 

Aluminum mold

 

Although aluminum is not magnetic, the precast concrete magnetic box of stainless steel shell can still be effectively used in aluminum molds through the design of reasonable auxiliary structures, providing more options for aluminum mold applications.

 

Woodside mold of artificial board

 

In the use of wooden side molds, the precast concrete magnetic box of stainless steel shell ensures the stability of the mold through a special fixing method. This versatility further expands the application range of precast concrete magnetic boxes.

 

Reasons for choosing HULK Metal as a supplier


 



As an industry-leading precast concrete magnetic box manufacturer, HULK Metal has won wide trust from customers with its excellent product quality and professional services. The main reasons for choosing HULK Metal include:

 

Rich experience


HULK Metal has 16 years of experience in the production of metal OEM accessories and has accumulated rich production and application knowledge. The company is able to provide high-quality customized products according to customer needs to meet the application requirements of different scenarios.

 

Advanced production equipment

 

The company has modern production facilities, including 3-axis, 4-axis, and 5-axis milling centers, as well as the latest CNC lathes and turning centers. This advanced equipment ensures the high precision and consistency of the products.

 

Professional technical team


HULK Metal's technical team consists of experienced engineers who can provide customers with comprehensive technical support and optimization suggestions to ensure the excellent performance of products in practical applications.

 

Strict quality control

 

HULK Metal has passed ISO 9001 quality management system certification and implements a strict quality inspection process. Each product is precision tested to ensure compliance with international standards.

 

Comprehensive customer service

 

HULK Metal provides a full range of services from pre-sales to after-sales, including technical consultation, fast delivery, and after-sales support, to ensure that customers have no worries during procurement and use.


Environmental protection and sustainable development

 

The company is committed to environmentally friendly production, using environmentally friendly materials and advanced processes to reduce the impact on the environment and provide customers with greener product solutions.

 

The stainless steel shell has become an indispensable component of the precast concrete magnetic box due to its excellent performance and diverse application scenarios. It not only extends the service life of the precast concrete magnetic box but also significantly improves the stability and reliability of the precast concrete magnetic box. By choosing HULK Metal as a precast concrete magnetic box supplier, you will get high-quality products and professional services to help your precast concrete production become more efficient and stable.


Other Precast Concrete Accessories You Might Want to Know

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